Haul roads deteriorate fast under heavy loads, and grading on a fixed schedule means decisions made without current condition data.
Potholes, rutting and corrugation raise the risk of incidents, loss of control and damage to operators and equipment.
Grading on a fixed schedule sends graders to roads that don't need it and misses roads that do, wasting grader hours.
Deteriorated surfaces accelerate tyre and suspension wear, slow cycle times and burn extra fuel.
Without continuous data, grading and maintenance decisions rely on operator reports and guesswork.
Cameras mounted on your existing haul trucks and light vehicles capture road surface imagery as they run, with no dedicated survey vehicle required.
NXTGEN Inspect detects and classifies potholes, corrugation, rutting and surface loss in real time from the captured imagery.
Every detected defect is mapped to GPS coordinates with severity scoring, building a continuously updated condition picture of the haul road network.
AI analysis generates a ranked grading and maintenance schedule, highest severity sections first, with location and evidence attached.
Detected by size, depth profile and location with severity classification.
Washboard surface patterns detected across the haul road, a key grading trigger.
Wheel-track deformation and depressions indicating surface and structural deterioration.
Loss of surface, ravelling and loose material across the road.
Road edge deterioration and windrow/berm condition along the haul road.
Ponding and drainage issues that accelerate road deterioration.
Configured to your site. We tailor the detection set to your haul road network and conditions.
Send graders where the data says, reducing wasted grader hours and keeping every road in spec.
Continuous monitoring catches hazards early, reducing incident risk for operators and equipment.
Smoother roads cut tyre and suspension wear, improve cycle times and reduce fuel burn.
Every haul road monitored on every pass, GPS-tagged with severity, with no dedicated survey vehicle.
We scope your haul road network, review existing data and configure the platform to your defect standards and reporting requirements.
Camera systems are commissioned to your vehicles and the AI models calibrated to your surface types and local defect definitions.
Continuous condition mapping begins from the first run. Your team receives live condition updates and a prioritised grading schedule. AI models are tuned continuously as new runs come in, so detection keeps improving over time.
See how NXTGEN Inspect monitors haul road condition from cameras on the existing fleet, turning continuous data into a prioritised grading schedule.
Tell us about your haul road network and monitoring requirements.
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